脉冲电沉积镍-铜合金

采用脉冲电沉积技术在304不锈钢表面制备Ni-Cu合金镀层,镀液组成和工艺条件为:NiSO4ꞏ6H2O 200g/L,CuSO4ꞏ5H2O 10 g/L,十二烷基硫酸钠0.2 g/L,柠檬酸钠80 g/L,糖精0.2 g/L,pH 4.0,温度25°C,搅拌速率30 r/min,平均电流密度40~120 mA/cm2,脉冲频率0~100 Hz,占空比20%~90%,时间30 min。研究了平均电流密度、脉冲频率和占空比对Ni-Cu合金镀层的元素组成、表面形貌和显微硬度的影响,得到较优的工艺参数为:平均电流密度40 mA/cm2,脉冲频率50 Hz,占空比60%。该条件下所得Ni-Cu合金镀层由质量分数分别为56.53%和43.47%的Ni和Cu组成,呈“菜花”状形貌,结晶细致、均匀,显微硬度为614.4 HV。     

浅谈压延铜箔光面色差的成因

针对压延铜箔在表面处理过程中光面易出现色差的问题,从设备、工艺、人员操作等方面进行成因探讨,并给出了应对措施。     

Parameter estimation for a morphochemical reaction-diffusion model of electrochemical pattern formation

The process of electrodeposition can be described in terms of a reaction-diffusion partial differential equation (PDE) system that models the dynamics of the morphology profile and the chemical composition. Here we fit such a model to the different patterns present in a range of electrodeposited and electrochemically modified alloys using PDE constrained optimization. Experiments with simulated data show how the parameter space of the model can be divided into zones corresponding to the different physical patterns by examining the structure of an appropriate cost function. We then use real data to demonstrate how numerical optimization of the cost function can allow the model to fit the rich variety of patterns arising in experiments. The computational technique developed provides a potential tool for tuning experimental parameters to produce desired patterns.     

Microstructure,tribological behavior and magnetic properties of Fe−Ni−TiO2 composite coatings synthesized via pulse frequency variation

The Fe−Ni−TiO₂ nanocomposite coatings were electrodeposited by pulse frequency variation. The results showed that the nanocomposite with a very dense coating surface and a nanocrystalline structure was produced at higher frequencies. By increasing the pulse frequency from 10 to 500 Hz, the iron and TiO₂ nanoparticles contentswere increased in expense of nickel content. XRD patterns showed that by increasing the frequency to 500 Hz, an enhancement ofBCC phase was observed and the grain size of deposits was reduced to 35 nm. The microhardness and the surface roughness were increased to 647 HV and 125 nm at 500 Hz due to the grain size reduction and higher incorporation of TiO₂ nanoparticles into the Fe−Ni matrix (5.13 wt.%). Moreover, the friction coefficient and wear rate values were decreased by increasing the pulse frequency;while the saturation magnetization and coercivity values of the composite deposits were increased.     

Formation and wear mechanism of nickel titanium intermetallics during heat treatment of nickel coating on Ti-6Al-4V substrate

In the present work, inter-diffusion of nickel and titanium and formation of Ni-Ti intermetallic compounds on Ti-6Al-4V substrate have been studied. Initially, nickel was electrodeposited on the alloy using a modified Watts bath solution at a current density of 2 A dm^?2 for 1?h. The coated specimens were then heat treated for different durations at 750, 800 and 850 °C under argon atmosphere. The effects of temperature and time on the characteristics, hardness and wear resistance of intermetallic phases were investigated. The results showed that a multilayer structure was formed after heat treatment, an outer layer of residual nickel, an area of intermetallic layers with different compositions followed by a solid solution of Ni-Ti. It was also observed that an increase in time or temperature at first led to the formation of thicker intermetallic layers; however, after passing a critical point, the intermetallic layers seem to dissolve into the substrate. Furthermore, the wear rates of the diffusion treated samples were four times lower compared to Ti-6Al-4V alloy when sliding against AISI 52100 hardened steel.     

工艺参数对超声辅助脉冲电沉积镍-氮化钛复合镀层的影响

在45钢表面以超声波辅助脉冲电沉积制备Ni-TiN复合镀层。研究了平均阴极电流密度、脉冲占空比、超声功率和TiN粒子(平均直径20~30 nm)添加量对复合镀层的TiN粒子含量和显微硬度的影响。得到较优的工艺参数为:NiSO4ꞏ6H2O 300 g/L,NiCl2ꞏ6H2O 30 g/L,H3BO330 g/L,十二烷基硫酸钠0.3 g/L,TiN 25 g/L,pH 4.1~4.3,温度40°C,平均阴极电流密度4 A/dm2,脉冲占空比40%,脉冲频率1000 Hz,超声功率300 W,机械搅拌速率200 r/min,时间60 min。该条件下所得Ni-TiN复合镀层的TiN质量分数为8.35%,显微硬度为819 HV,表面平整、致密,晶粒尺寸均匀。     

电沉积纳米ZnO薄膜

在硝酸锌溶液中电沉积ZnO，通过正交试验方法研究槽液浓度、pH值以及电流密度对纳米ZnO薄膜电沉积的作用。用XRD分析了纳米ZnO的组织、结构与成分，SEM获得了纳米ZnO的表面形貌。     

电沉积法制备铜分散电极

研究了电沉积制备铜分散电极的方法,通过对阴极极化曲线的测试,考察了电流密度及不同冲击电流方式对铜粉粒度的影响。结果表明:适当的电流密度、合适的分散剂、间歇式的电流是得到较细铜粉的条件。同时对铜分散电极的电化学性质进行初步测试,结果表明铜粉细化以后,铜分散差电池的电动势值有所上升。     

钨在铂电极上成核动力学研究

采用循环伏安法和计时电流法研究了钨在ＫＦ－Ｂ２Ｏ３－Ｋ２ＷＯ４（６２－３７－１ｍ／ｏ）熔体中（Ｔ＝７９５℃）铂电极上成核动力学过程。实验结果表明：该过程符合扩散步骤控制的半球形三维晶核连续成核长大的动力学规律。     

梯度功能材料的研究评述

叙述了梯度功能材料（FGM）的概念，结构特征以及制备方法。评述了梯度功能材料研究的现状，提出了将梯度功能材料与纳米材料、梯度功能材料与智能材料系统地结合，将是21世纪材料科学发展的主导方向之一。